ZAHORANSKY Automation & Molds GmbH
Booth number: 220
www.zahoransky.com/en/
About us
ZAHORANSKY AG is known for cutting-edge technology in machine engineering and mold making for over 120 years and is today an internationally active technology provider which is 100% family owned. Based on decades of experience combined with foresight and a culture of innovation, ZAHORANSKY is a full-service provider and technology partner for companies in the brush industry, medical technology and other sectors. Market-leading manufacturers of oral care and cosmetic products, producers of household and industrial brushes as well as pharmaceutical companies worldwide rely on the comprehensive consulting, development and service expertise of ZAHORANSKY.
One of the company‘s proven strengths: on request, ZAHORANSKY provides customers with complete solutions from a single source for the manufacture of complex plastic, hybrid and glass replacement products. This includes injection molds, upstream and downstream automation solutions and quality control as well as the integration of injection molding machines and other system components for turnkey, fully automated production lines. About 850 people are employed at our headquarters in Germany and the sites in Spain, China, India, Japan, Brazil and the USA.
Address
Bebelstraße 11a
79108 Freiburg
Germany
E-mail: info@zahoransky.com
Phone: +49 761 76750
Internet: www.zahoransky.com/en/
Contact person:
Simon Hug
E-mail: simon.hug@zahoransky.com
Products & Services
PRIMA Z syringe
COC/COP-based containers in the production of staked-needle syringesPRIMA Z vial
Continuous aseptic production of plastic vaccine containers
PRIMA Z syringe - the advantages of COC/COP-based containers in the production of staked-needle syringes
Pharmaceutical primary products with sterile needles - such as disposable needles, staked needle syringes (pre-filled syringes) and insulin pen adapters - are used in a variety of applications every day. In all cases, products made of plastic are clearly superior to their glass counterparts in terms of practical handling and unproblematic storage. We present the advantages of COC/COP based containers.
Advantages of Vials & Pre-filled Syringes of COC/COP
pH neutral surface
Lower heavy metal content than glass
Freezer compatibility increases shelf life, especially for highly sensitive medication
No risk of breakage and, compared to glass, easier and safer handling for self-medication
More freedom in product design and in cannula-position and shape
Production lines for any requirement
Based on customer-specific product designs, a cycle time of 15 to 17 seconds can be achieved on the three currently available PRIMA Z production lines using the no-human-touch process. Ready-to-use syringes (Pre-Filled Syringes, PFS) according to ISO11040-6 with filling quantities of 0.5 to 5 ml, cannula sizes of 19 G to 32 G and cannula lengths of 12 to 45 mm can be manufactured for immediate filling. Our PRIMA Z lines produce up to 3,400 parts per hour.
PRIMA Z vial - Cost savings through continuous aseptic production of plastic vaccine containers
A medication container for a liquid vaccine can use plastic instead of glass thanks to ZAHORANSKY's advanced injection mold tooling and manufacturing equipment. This is accompanied - due to the elimination of the risk of breakage - by advantages in storage and handling in doctors' offices, laboratories, hospitals, as well as in emer[1]gency medical services. The special feature: In this special application, sterilization could be completely dispensed, since the product runs directly into aseptic filling after production via injection stretch blow molding - a novelty in this area.
Continuous aseptic production
To ensure the aseptic production of this special product, the injection stretch blow molding tool and the assembly unit work together in a class 6 clean room cell. The vial is removed directly from the injection molding chamber and sealed without leaving the sterile environment.
In the next steps, the pre-assembled container is ejected from the system, transported to the filling system via a transport unit, filled and finally fed to the packaging machine.
The continuous aseptic production of the main components eliminates the washing, drying, testing and sterilization processes otherwise required for glass, resulting in considerable cost savings.
Production lines for any requirement
Based on customer-specific product designs, a cycle time of 15 to 17 seconds can be achieved on the three currently available PRIMA Z production lines using the no-human-touch process. Ready-to-use syringes (Pre-Filled Syringes, PFS) according to ISO11040-6 with filling quantities of 0.5 to 5 ml, cannula sizes of 19 G to 32 G and cannula lengths of 12 to 45 mm can be manufactured for immediate filling. Our PRIMA Z lines produce up to 3,400 parts per hour.
