Sanner offers a range of prototyping capabilities, including 3D printing, Flexible Change Mold and Babyplast systems to derisk and accelerate products early on through Sanner’s efficient IDP Process® process. Our Design for Manufacturing and Assembly approach derisks the development process by assessing the full process including device material selection, tool layout, injection molding, automation, and assembly at the beginning of the process. We can facilitate a range of testing using production-like prototypes faster, by selecting the right prototyping method. Our 3D printing options include Fused Filament Fabrication (FFF) and stereolithography (SLA) printing technologies. Sanner’s Flexible Change Mold System is designed to produce complex components by injection molding with the benefit of 3D printed tool inserts all controlled in-house, enhancing the speed of the process. Using standardized master molds to create components, provides Sanner with the flexibility to generate different injection molded part sizes faster and in the same material used for qualification. These prototypes can have near production-intent properties , providing a more accurate and reliable device test result. By utilizing the Babyplast injection molding machine in conjunction with Sanner’s Flexible Change Mold System allows Sanner to produce low-cost injection molded parts, even by 2K and 3K injection molding processes at small scale. Injection molding simulation software is an essential part of Sanner’s prototyping development toolbox that is used to obtain production-like component performance during prototyping. Optimizing prototyping molds at the earliest stages, before the production of tools, can provide significant development efficiencies.